These are basically bis monochforotriazine reactive dyes with low reactivity and higher substantivity. These dyes are characterised by high exhaustion and fixation values. Washing off of dyed goods is easier due to higher fixation which results in saving of water and energy. Pollution problems are also minimised since the drained liquor contains minimal of unfixed dyes due to higher fixation. |
The main features of Camex 'HE' dyes are |
- Excellent reproducibility and hence batch to batch variation is minimised.
- High tinctorial value due to excellent build up properties
- Eco friendly due to higher fixation values.
- Wide range of application.
- Better fastness properties.
- Wide range of application since it is suitable for all types of cellulosics materials like yarn, fiber, piece dyeing and garments.
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| Dyeing Methods : |
These dyes are suitable for dyeing with different Methods and also have wide choice of equipments to be used for dyeing. The dyeing Method depends upon the type of substrate to be used and also the machinery to be used. These dyes are suitable for winch dyeing, Jet Dyeing, Package dyeing and beam dyeing machines. |
| (1) Salt addition in even lots.: |
This process is used where liqour is stationary in the machine and is suitable for all depths of shades. |
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| Diagram not to scale |
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| (2)Salt Addition at start |
This process is used for machines where liquor is circulating and substrate is stationary. |
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| Diagram not to scale |
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This Method is suitable for medium to heavy depths. |
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| (3)Both Salt and Alkali at start: |
This process is also recommended for machines where liquor is circulating and substrate is stationary, but this process is mainly suitable for unmercerised cotton and for dyeing binary combination from medium to heavy shades. |
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| Diagram not to scale |
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A mixture of soda ash and caustic soda is recommended for this Method. |
| Depth of shade |
Soda ash gm/l |
Caustic soda gm/l |
| upto 1% |
5 |
0.2 |
| Above 1 % |
5 |
0.5 |
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| (4) Migration Method |
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This process is used for machines having microprocessor controlled addition systems for dyeing pale shades below 0.5% depth. However this Method can also be used for dyeing all depth of shades on mercerised cotton and viscose packages. |
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| Diagram not to scale |
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| (5)Isothermal Method |
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This process is mainly used for machines having microprocessor controlled addition system for dyeing medium to heavy shades. It is mainly recommended for dyeing shades greater than 0.5% on unmercerised cotton. |
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| Diagram not to scale |
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| (6) Garment Dyeing |
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Garment dyeing plays major role since level dyeing is to be achieved at collars and cuffs since they are doubly stitched and hence dyes are likely to go more at that area. Rotary drum machines are usually used for dyeing followed by hydroextraction and tumble drying. HE dyes because of its excellent levelling properties can be used for garment dyeing. Small amount of lubricant before dyeing helps in avoiding crease mark and harshness to the fabric. |
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Salt and Alkali requirement table. |
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| % Shade |
Salt (gll) for Unmercerised Cotton |
Salt g/l. For Mercerised Cotton |
Soda ash
g/l. |
Mixed alkali |
Fixationtime
(Mins) |
Soda
ash |
Caustic
Soda |
| up to 0.1 |
10 |
5 |
5 |
Not Suitable |
20 |
| 0.11 to 0.3 |
20 |
10 |
8 |
Not Suitable |
30 |
| 0.3 to 0.5 |
30 |
20 |
10 |
5 |
0.2 |
30 |
| 0.51 to 1.00 |
50 |
35 |
15 |
7 |
0.2 |
45 |
| 1.01 to 2.00 |
60 |
45 |
18 |
10 |
0.2 |
45 |
| 2.01 to 4.00 |
70 |
55 |
20 |
10 |
0.5 |
60 |
| Above 4.00 |
90 |
65 |
20 |
10 |
0.5 |
60-90 |
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| General Jigger Dyeing Method |
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Load the goods on Jigger |
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1 end |
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Set dyebath at room temperature with required water + 0.5 -1 g/l Camasequest N |
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Add the half dye solution and run the fabric |
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1 end |
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Add remaining halt dye solution and run the fabric |
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1 end |
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Start raising the temperature and add half amount of salt and run the fabric |
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1 end |
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Add remaining half amount of salt and run the fabric |
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1 end |
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At 80-85° C run the fabric |
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2 ends |
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Add soda at 80° C 1/2 the amount |
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1 end |
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Add remaing half amount of soda and run the fabric |
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1 end |
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At 80-85° C run the fabric |
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4 ends |
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Cold wash |
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2 ends |
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Hot wash |
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2 ends |
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Soaping at boil |
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2 ends |
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Hot Wash |
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2 ends |
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Cold Wash |
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2 ends |
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TOTAL |
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23 ends |
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| In case of dark shades salt can be added portion wise, as per Method No. 1 |
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| General Washing Method |
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| In order to achieve maximum fastness properties a proper wash off is essential for the dyed and printed goods. |
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| Minutes |
|
| 10 |
Rinse Cold |
| 10 |
Rinse Warm |
| 15-30 |
Soap at the boil. For Very heavy depth shades soaping required twice. |
| 10 |
Rinse Warm |
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Rinse Cold until clear solution is obtained. |
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| For Medium to heavy shades an after treatment with 1 - 2 g/l dye fixing agent is
given at room temperature (40°C at acidic pH of 5 - 5.5 to improve fastness properties.) |
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L. YELLOW HE4G
Reactive
Yellow 81 |
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YELOW HE4R
Reactive
Yellow 84 |
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G. YELLOW HER
Reactive
Yellow 84A |
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YELOW HE6G
Reactive
Yellow 135 |
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ORANGE HER
Reactive
Orange 84 |
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ORANGE HE2R
Reactive
Orange 94 |
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RED HE3B
Reactive
Red 120 |
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RED HE7B
Reactive
Red 141 |
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RED HE8B
Reactive
Red 152 |
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BLUE HERD
Reactive
Blue 160 |
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NAVY BLUE HER
Reactive
Blue 171 |
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NAVY BLUE HE2R
Reactive
Blue 172 |
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BLUE HEGN
REACTIVE BLUE 198 |
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NAVY BLUE HEXR
Reactive
Blue
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GREEN HE4BD
Reactive
Green 19 |
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BLACK HEBL
Reactive
Black 160 |
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