CAMEX CAMEX
     
 
  Camex HE Series
These are basically bis monochforotriazine reactive dyes with low reactivity and higher substantivity. These dyes are characterised by high exhaustion and fixation values. Washing off of dyed goods is easier due to higher fixation which results in saving of water and energy. Pollution problems are also minimised since the drained liquor contains minimal of unfixed dyes due to higher fixation.

The main features of Camex 'HE' dyes are

  • Excellent reproducibility and hence batch to batch variation is minimised.
  • High tinctorial value due to excellent build up properties
  • Eco friendly due to higher fixation values.
  • Wide range of application.
  • Better fastness properties.
  • Wide range of application since it is suitable for all types of cellulosics materials like yarn, fiber, piece dyeing and garments.
Dyeing Methods :

These dyes are suitable for dyeing with different Methods and also have wide choice of equipments to be used for dyeing. The dyeing Method depends upon the type of substrate to be used and also the machinery to be used. These dyes are suitable for winch dyeing, Jet Dyeing, Package dyeing and beam dyeing machines.

(1) Salt addition in even lots.:

This process is used where liqour is stationary in the machine and is suitable for all depths of shades.

CAMEX
Diagram not to scale
 
(2)Salt Addition at start

This process is used for machines where liquor is circulating and substrate is stationary.

CAMEX
Diagram not to scale

This Method is suitable for medium to heavy depths.

 
(3)Both Salt and Alkali at start:

This process is also recommended for machines where liquor is circulating and substrate is stationary, but this process is mainly suitable for unmercerised cotton and for dyeing binary combination from medium to heavy shades.

CAMEX
Diagram not to scale

A mixture of soda ash and caustic soda is recommended for this Method.

Depth of shade Soda ash gm/l Caustic soda gm/l
upto 1% 5 0.2
Above 1 % 5 0.5
 
(4) Migration Method
 

This process is used for machines having microprocessor controlled addition systems for dyeing pale shades below 0.5% depth. However this Method can also be used for dyeing all depth of shades on mercerised cotton and viscose packages.

CAMEX
Diagram not to scale
 
(5)Isothermal Method
 

This process is mainly used for machines having microprocessor controlled addition system for dyeing medium to heavy shades. It is mainly recommended for dyeing shades greater than 0.5% on unmercerised cotton.

CAMEX
Diagram not to scale
 
(6) Garment Dyeing
 

Garment dyeing plays major role since level dyeing is to be achieved at collars and cuffs since they are doubly stitched and hence dyes are likely to go more at that area. Rotary drum machines are usually used for dyeing followed by hydroextraction and tumble drying. HE dyes because of its excellent levelling properties can be used for garment dyeing. Small amount of lubricant before dyeing helps in avoiding crease mark and harshness to the fabric.

 

Salt and Alkali requirement table.

 
% Shade Salt (gll) for Unmercerised Cotton Salt g/l. For Mercerised Cotton Soda ash
g/l.
Mixed alkali Fixationtime
(Mins)
Soda
ash
Caustic
Soda
up to 0.1 10 5 5 Not Suitable 20
0.11 to 0.3 20 10 8 Not Suitable 30
0.3 to 0.5 30 20 10 5 0.2 30
0.51 to 1.00 50 35 15 7 0.2 45
1.01 to 2.00 60 45 18 10 0.2 45
2.01 to 4.00 70 55 20 10 0.5 60
Above 4.00 90 65 20 10 0.5 60-90
 
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General Jigger Dyeing Method
 
 
  • Load the goods on Jigger
  • - 1 end
     
  • Set dyebath at room temperature with required water + 0.5 -1 g/l Camasequest N
  • -  
     
  • Add the half dye solution and run the fabric
  • - 1 end
     
  • Add remaining halt dye solution and run the fabric
  • - 1 end
     
  • Start raising the temperature and add half amount of salt and run the fabric
  • - 1 end
     
  • Add remaining half amount of salt and run the fabric
  • - 1 end
     
  • At 80-85° C run the fabric
  • - 2 ends
     
  • Add soda at 80° C 1/2 the amount
  • - 1 end
     
  • Add remaing half amount of soda and run the fabric
  • - 1 end
     
  • At 80-85° C run the fabric
  • - 4 ends
     
  • Cold wash
  • - 2 ends
     
  • Hot wash
  • - 2 ends
     
  • Soaping at boil
  • - 2 ends
     
  • Hot Wash
  • - 2 ends
     
  • Cold Wash
  • - 2 ends
      TOTAL - 23 ends
     
    In case of dark shades salt can be added portion wise, as per Method No. 1
     
    General Washing Method
     
    In order to achieve maximum fastness properties a proper wash off is essential for the dyed and printed goods.
     
    Minutes  
    10 Rinse Cold
    10 Rinse Warm
    15-30 Soap at the boil. For Very heavy depth shades soaping required twice.
    10 Rinse Warm
      Rinse Cold until clear solution is obtained.
     
    For Medium to heavy shades an after treatment with 1 - 2 g/l dye fixing agent is given at room temperature (40°C at acidic pH of 5 - 5.5 to improve fastness properties.)
     
    CAMEX
        L. YELLOW HE4G
    Reactive Yellow 81
        YELOW HE4R
    Reactive Yellow 84
        G. YELLOW HER
    Reactive Yellow 84A
        YELOW HE6G
    Reactive Yellow 135
        ORANGE HER
    Reactive Orange 84
        ORANGE HE2R
    Reactive Orange 94
        RED HE3B
    Reactive Red 120
        RED HE7B
    Reactive Red 141
        RED HE8B
    Reactive Red 152
        BLUE HERD
    Reactive Blue 160
        NAVY BLUE HER
    Reactive Blue 171
        NAVY BLUE HE2R
    Reactive Blue 172
        BLUE HEGN
    REACTIVE BLUE 198
        NAVY BLUE HEXR
    Reactive Blue
        GREEN HE4BD
    Reactive Green 19
        BLACK HEBL
    Reactive Black 160
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